Sensitivity Is Important in Cut-To-Fit and Trade

Automated cutting and welding tubular parts can be an excellent way for a metal manufacturing company to reduce costs and manual effort in their manufacturing operations. Consistency is needed for critical automated welding can be achieved by creating an automated workstation in the production process. Cut-to-fit technology to achieve both cutting and welding auto parts are manufactured with extreme precision. This advanced technology eliminates several problems during welding should be done with zero drift. First, this automated process to accurately measure the size and shape of the tubular metal parts, then cut a hole defined and suitable for welding with an accuracy not possible manually. Finally, automated welding weld the parts together with complete penetration that will be difficult to achieve by hand.

Setting the welding line to connect two straight edges of steel with square corners can be a simple process for both manual or automatic welding. The task of welding a circular shape a little more daunting, if done manually or by robotics Sometimes the shape is not exactly circular or sheets may be "rounded", but not even a well-formed ellipse, making the process more difficult. Sometimes, the shape of objects that need to be welded tubulars bit "out of round." However, the object must be a soldier no matter how. The fact that the "round" of the workpiece is good sometimes a little "of the year" or large and can cause a lot of extra work and cost cutting and welding, if the process is done manually.

In many cases, the quality of welding is not only mandatory, but it is a requirement as "round edge" of welding done to build things like an oil well blow-prevention devices, high pressure gas tank, and gauges mounted on the pipe. Now all the allegations of boring has been removed from the weld. Using robotics through automatic welding arc tracking technology are now equipped with tactile sensor device which allows the determination of the proper size and shape of the object outside of a "rounded" to be welded to another metal object. The "detection" of the right size and shape of the tubular structure is removed before welding begins. Defines a set of tracking movement along it and determine where irregularities in the joint based on the geometry of the object or effect of the thermal.

Tracking can also specify the width of a weld joint that can accurately create the need for an automatic full penetration welds. The robot moves around the outer edge of the tubular object to be welded. Thus, the shape and size of the object is "read" with "eye detection." The geometry is perfect or imperfect welding is stored in computer memory that controls the process of cutting and welding. Although the cut-Fit? technology designed for cutting and welding of tube-shaped objects, automatic welding technology can be programmed to deal with an irregular shape that is consistent in size and shape.

After all shapes and sizes of tubes that have been collected, the plasma cutting torch at the end of the robot arm to accurately checked at the surface where welding must be done. Plasma cutting torch then passes through the weakest point of this forum and cut a hole that is suitable for the size and location verification. Cutting process is assisted by the addition of oxygen at increased temperatures. Due to the increase in temperature of the molten metal is removed to be 'wet'. This makes it possible to fall from the cutting surface with minimal splash. This will leave a clean cut and smooth the optimal, very good for welding.

The welding process begins by automatically verifying a welding torch welding lines have previously been defined by a plasma cutting torch. In many cases the preparation of the joint surface is very inconsistent. But because the oxygen used for cutting, welding surface is the best that can be achieved. Actual full penetration welds, welding the two sides is located right in the path specified. Filling adaptation and monitoring consistently assisted arc welding robot welding in building an extraordinary. As a welding torch along the way, adjusted for any inconsistencies in the groove weld line center by the arc tracking. There is also an area of ​​the compensation slot uses adaptive fill welding to ensure that the weld is a constant quality at all times.